In this article, we will tell you about the miter saw and its setup process. We will describe all the necessary steps to use and set up your miter saw to make a perfect cut. Many people buy this product without understanding its proper usage and setup technique. After that, they end up making a blunt cut or an improper cut.
The fault is not yours. One has to get a correct and proper guide where he/she can understand the whole process of its setup without any confusion. This article aims to help you in the best setup of your miter saw. Miter saw it is a saw that is generally used for the exact crosscuts. This device does so by pulling a significant amount of circular saw blade that is mounted on it. You will sometimes find the word Chop Saw in place of Miter Saw ( see the difference between both saws). Now, let’s dive into the article further to understand the concept of its usage and setup.
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How To Set Up A Miter Saw To Make A Perfect Cut – Step By Step Guide
As we know that a step by step guide is the best way to clear your all confusions regarding any procedure, we mention the setup of your miter saw step-wise. This will enable you to set up your miter saw for the better and perfect cuts. We will be describing all the necessary steps here in-depth. This will help you if you pair up this with some online tutorials based on the proper setup of the miter saw.
The steps are mentioned below:
Total Time: 1 Hour
Step 1: Preparing The Test Stock
In this step, we need to get the two boards ready. These two boards should be perfectly edged. The edges should be adequately straight and smooth. You can verify the straightness of the edges by joining the two edges of two different boards together. If you see any gap in between them, then the edges are not perfectly straight. If they coincide perfectly, then you have the two good boards.
You should have wider boards, if possible. You should have the dimensions of the boards such that it is similar to the maximum width of the miter saw cut. So, this will prepare your test or workpiece stock properly.
Step 2: Drawing A Cut
This step will tell you how to cut. Use the joined edges, cut the fence. If you are comfortable cutting both the boards together, then you can do that. Else, you can even cut both the boards one by one for better finishing. Your main aim should be to get a good and clean cut. If you set up the blade so that the blade gets material on both sides, it will be best. Rather than working with just one side of the blade, you can even make the blade work through both sides. This will enhance its efficiency.
If you use only one side of the blade, then it may deflect from the workpiece. The workpiece on both the side of the blade will hold it stiffly and will not allow it to get deflected. This will help us to make a continuous and straight cut.
So this way, we cut in this step, we will head to the further step. If you find any difficulty, then kindly go through the above steps first before moving ahead. There is no point in going to the other points if you have not followed the above steps without any confusions.
Step 3: Checking The Cut
Now that we have drawn the cut, we need to check whether our cut is proper or not. For this place, the joined edges on some flat place or surface. Now, place the ends of the cut such that they are against each other. Check for any gaps. Preferably there should be no gaps. If you see any gap in the cuts, then the 90 degrees cut cannot be achieved. The gap escalates the error in the cutting. This step will help you to see a small mistake also as a big mistake. So you can quickly notice all the errors here and rectify here itself. This will help you not to go wrong in further steps.
In this step, we learned how to examine the cuts that we have drawn on our workpiece. For the 90 degrees cut, there should be no gaps. If gaps are there, you can always eliminate them before moving to the further steps. This you can do by making another test cut.
Step 4: Checking The Bevel
As of now, you might have completed with the checking your cut and rectifying all the errors. Now we have to check the bevel as a next step. There are many different types of saws available. If you are having the compound miter saw, then you have to concentrate more on 90 degrees cut. Make sure that the saw is cutting through a proper 90 degrees. The cut should be perpendicular to the table on which you are working. Now, using the joined edges again down the table, cut the two boards.
Use the dimension that is close to your maximum miter saw cut. Now examine your cut using STEP 3. If the cut is not perfect, then make another test cut.
In this step, you can adjust your bevel to get the correct angle alignment. Adjust your saw-bevel such that you get the perfect 90 degrees angle alignment.
Step 5: Perfecting The Miters
This step is very similar to the previous one. Here also you need to use the two joined edges. Place those edges against the fence as you did earlier. Set the saw to 45 degrees. Now, cut the two boards through this. Check your cuts, as mentioned in the previous steps. This will help in perfecting the miter. Now we will move to the next step.
Step 6: Checking The Angle
This step is crucial. Because all that matters in a miter saw are the angle. It should be perfectly aligned at 90 degrees. This can be check by this step. You need to hold your miter saw closely and tightly. Place a square to the corner that is inside. The edges should be in full contact with your workpiece. If it coincides with the material perfectly, then it means you are going in the correct direction. We are using a square shape to make sure that we have 90-degree alignment. If you see any dis-alignment of the square with the material, then adjust your cut with little modifications to get 90 degrees.
Step 7: Making A Fence
In this step, we will make a Line-of-cut fence. You will enjoy while performing this step. It makes it easier to place our material precisely on the saw. For this, we need a sacrificial fence. We need to fasten the sacrificial fence to the miter saw fence. You will find some tiny holes in you saw fence. Through these holes, you can drive the screws into your sacrificial fence to fasten it with the saw fence. The ruler that you have in between the saw fence and the sacrificial fence provides some gap. This will be very helpful while collecting the sawdust. So, the dust won’t be building up in the corners. This technique helps you to work continuously without removing the sawdust after every 5 to 10 minutes.
Step 8: Making The Line Of Cut
In this step, you need to cut through it when the fence is fastened and screwed to your saw fence.
Step 9: Using The Above Line Of Cut
You have done a great job! Now you have made the positioning of your workpiece on the saw very easy and accurate. Mark the workpiece with one outline near the edge. Place that line on the place you constructed in the fence. That’s all. You are now ready to get a perfect cut with complete finishing.
Things You Need To Set Up A Miter Saw To Make A Perfect Cut
- A miter saw
- A jig for the miter saw
- A laser guard
- A movable Miter Saw Stand
- A sacrificial fence
- A pair of sharp blades.
- Try to make some repetitive cuts by using a stop block.
- Instead of using a fixed miter saw stand, use a mobile miter saw stand for the ease in your work.
- It will be beneficial if you install the laser. This allows us to cut much faster.
- If you are unable to install the laser, then buy a laser guard from any tools shop.
- Usually, miter saw works better with the wider boards. So, use wider boards for the cut if possible.
- Never limit your blade to a fixed speed.
- Try to allow the blade to go for full speed.
- If you don’t see better performance with your miter saw blade, then upgrade it.
- You can construct a jig to hold the moldings.
- It is better if you add an auxiliary fence for cutting the small pieces.
- Always mark your danger zone with some marker.
- If you are buying a new saw, then go for a double tilt miter saw.
- To hold small pieces, use clamps.
- Try to use a sacrificial board. This will help you to back up your cutting piece.
- Opt for a see using the blade guard.
- Change the saw blade from time to time.
- Be safe while working.
- Wear glasses for the protection of your eyes.
- Keep the miter saw unplugged while not using.
- Keep hands away from the moving saw blade.
- When the blade completes the cut, release the trigger.
1. How to use a proper marking while working with the miter saw?
You should use the marking of two things. One is for the danger zone, and the second one is for the cutting. You should mark not only the cutting point but also the direction of your cutting. This will prevent you from going wrong anywhere and go near the danger zone.
2. How should we hold the workpiece?
You should hold the workpiece such that it comes on the block side of the blade. It should not come on the other side of the blade; otherwise, your whole process will go wrong.
3. Which material is best suited for the use of miter saw?
A miter saw works better with the wooden workpieces. However, you can use it for other materials also if you have sharp and upgraded blades. So, that is not an issue.
4. Why do we need a movable saw stand?
You may work with any saw stand. But a movable stand will help you to reach the farther points and places. If you have a fixed stand, then you are bound to work for a fixed location. So, please go for a mobile stand.
5. To which degree a miter saw can cut up to?
A basic miter saw can make the crosscuts that are entirely accurate up to 90 degrees. No other tool can beat it for this type of crosscut.
In the above article, we tried to give you the best insight on the usage of your miter saw in a better way. We hope you understood the proper setup technique for your miter saw, and it will help you improve your cutting skills. Our article will help you to proceed in this procedure sequentially.
So, if you want to go back to the previous step and rectify any mistake, you can easily do so. You need not get confused about the whole procedure where to start with. Go step-wise and analyze your understanding. It is not difficult to make a proper cut with any Miter saw because it is made for that purpose only. It is just that you need the right way to use it, and you will be fond of what you saw.
We look forward to writing such articles if it helps you in some way—all the best for your Miter Saw setup to get a perfect cut on the workpiece.