How To Cut A PVC Pipe?

Whenever you have to use a pipe for your project, you will try to find the most durable one. One of the demanding types of pipe is made up of PVC. They are the most versatile pipes. You can use them for almost all kinds of work. PVC stands for Polyvinyl Chloride. They have been used in the industries and are currently in use for many years. They have a wide area of applications.

If you compare them with the other metal pipes, then you will get to know the advantages of a PVC pipe over the metal pipe. They are not prone to any kind of rusting. They don’t react with any other material chemical. Because they are made up of plastic materials, so, if you want to get a pipe for your project, then selecting a PVC pipe will be a wise decision. But when you get it, then you should know how to use it.

You have to cut the pipes many times. Without knowing the pipe cutting method, you cannot proceed with your project. So, in this article, we will help you to learn how to cut a PVC pipe. Read it once!

Contents

How To Cut A PVC Pipe –Step By Step Guide

Step 1: Choosing The Right Cutting Method For Your PVC Pipe

There are many different sizes and dimensions of a PVC pipe. Your project needs a proper and specific type of PVC pipe. Any rigid pipe comes with sizes starting from 0.5 to 2 inches. You should choose the right PVC pipe. After this, you should adopt a correct cutting method for your PVC pipe. You can decide it based on the amount of cutting that you have to make. Here, we will try to help in this situation. You can refer the options given below in this step:

1. You should use hacksaws if you need to make very few cuts on your pipe. Because it is a widespread tool for any professional who is related to such cutting profession. You can even use a backsaw in this case.
2. You should use scissor-type cutters if you are working with the smaller pipes. If the diameter of the pipe is about 1 inch, then you should go for this type of cutting tool.
3. Now, you should go for ratchet-type cutters if you want to make the cuts very accurate than scissor type cutters. If you are not getting a clean cut with scissor-type cutters, it is better to go for ratchet-type cutters. This also works well with the small PVC pipes. But it has a larger capacity. You can use it for pipes having a diameter ranging from 1 to 1.5 inches.
4. Now, power saws are handy if you are working with huge pipes. They work with ease for every type of PVC pipes and with any size. They are not restricted to a particular kind of dimension. They are very fast in their operation.
Do not try to use steel blades for the cutting of PVC pipes. They are meant for only wooden pieces. They will not work well with PVC materials.

Step 2: Marking The Cutting Line

You should draw and mark the cuts as straight as possible. If you do not take care while marking it, then the pipe will get cut in the wrong way automatically. You need to go with proper precision and accuracy in this process. If the pipe becomes less or more in size, then it would not be suitable for you. It will not fit properly, and the pipe will be wasted simply. To do a proper measurement and marking, you should use a good measuring tape. The tape should start from zero marks, and the numbers should be properly visible on it.

Now, take your pencil for marking purposes. You can use any writing tool that works well with the PVC pipe. Start marking from the surface where you want to cut. If you are holding the pipe with your hand, then you will not get good accuracy in your cut. It is not safe also for your hand. To get rid of this issue, you should use a clamp or vise for holding the pipe. It will prevent the unwanted shifting of the pipe. If you do not have a proper vise or clamps, then you can also use duct tape for this purpose.

It will be an excellent alternative to a vise. It will hold the pipe from the bottom surface and prevent its movement. But here, you have to use your hand also. Make sure you are not applying too much pressure on the pipe. Otherwise, the tape can get replaced, and it will not hold the pipe properly.

Step 3: Using A Proper Cutting Tool

Now, this step is for you if you are working with pipes that need fewer cuts. We have mentioned it briefly in the first step. You should now be clear enough with the cutting process that you want to adopt. Coming to the hacksaw, to use it, you should first hold the pipe firmly. In this case, also use your previous vise or clamps after marking all the necessary cut lines. You can leave the pipe in the vise after the last step. While marking, you can tolerate some amount of displacement in the pipe.

You can rectify the mistake by knowing it. But when you start cutting the pipe, you cannot modify the cut. Even if you know any shortcomings, you cannot change it. So, you need to take care of the upmost level here. Don’t use any holding device that doesn’t work correctly. Get a firm and fixed holding device. After placing the pipe in the right position, you need to use your hacksaw. Draw the hacksaw back and forth slowly using its cutting blade.

Try to make the cut very straight. When you are approaching the pipe end, then slow down the speed of your hacksaw. This will help you to make a cleaner cut at the end. Otherwise, the cut at the end will be very rough.

Step 4: Using Of Light Operation Cutters

If you are working with the smaller pipes, then you would have chosen this method of cutting. It depends on your need which cutter you want to select. Refer step 1 to have better clarity of this thing. Now for this step also, you should make sure that the pipe is kept fixed in one place. You can use any holding device. But do not use your hand. It is not safe for your hand.

Moreover, as a human tendency, we cannot place our body parts a fixed place without movement until we are alive. So, that will not help you in getting a good cut. In this case, also use your previous vise or clamps after marking all the necessary cut lines. You can leave the pipe in the vise after the previous step. Now, you have to use your cutter.

For this, you need to place the pipe inside the jaws of your cutter. Now, you need to see this properly that the blade is placed correctly on the marked line. It should be straight on the cutting line. If you are using a scissor-type cutter, then you need to apply proper pressure using its handles. Now, rotate the cutter around the pipe very slowly. Do not hurry in this step. Otherwise, you may commit some mistakes while cutting. Continue the rotation of the cutter until you get a complete cut on the pipe.

Now, we come to the second type of cutter that is the ratchet-type cutter. If you are using this cutter for your pipe, then first, you need to arrange the blade on the mark carefully. Place it correctly. Otherwise, you will not get a straight cut. After placing the blade on the cut line, you need to squeeze the handle and release it continuously. This process is called as ratching. Do this process until you get a complete cut. Make sure that the pipe is getting separated into two pieces. Sometimes, we think that the cut has been done completely. But we leave some piece while cutting. When you perform this step, you should not stand barefoot.

Otherwise, the small particles of the pipe may harm your feet. Adequately cover your feet. If possible, then wear shoes while cutting the pipe. And do not forget to work with proper protective equipment. If you do not do so, then it may be fatal for your body. There are specific harms like numbness due to high sound, respiratory problems, and other such cases.

Step 5: Using A Miter Saw For The Cutting Of Pipe

This step is meant for the enormous pipes. On such large dimensions, you cannot use your ordinary cutters or a hacksaw. To complete the cutting task of these large pipes, you need to use the heavy-duty tool. One of the famous power saw is a miter saw. This saw has its advantages over another power saw. If you want to get more information about miter saw and its usage, then you can refer to our previous article. You will get the answer to all your doubts regarding the miter saw in that article. For this step also, you should place the pipe with proper holding. You should not use any loose holding device. The device should be robust and fixed with its parts correctly. Do not try to carry on your work with some limited tools. If you do not have them, then you should borrow them from someone who has these devices.

Otherwise, do not hesitate to buy them. You should always use the proper tools for such a cutting process. So, these tools will not be a waste. They will help you with your upcoming projects.
Now coming to the starting process of miter saw, you should place the pipe first. After you complete this task, then you need to secure the pipe in the miter saw.
You should align the cutting mark with the saw blade. The blade should be straight and erect. It should not be bent. You can check this by placing your saw at the ground level. If the blade is not erect, then go for the replacement.

Do not perform this step without a proper workbench or a sawhorse. After the alignment of the cutting mark and blade, activate the miter saw. Bring it down slowly. Do this until you see the two parts of the pipe. When you complete cutting the pipe, then turn off the blade. After turning off, remove the saw from the pipe. Don’t remove it before the blade turns off.

Step 6: Preparing Pipes And Fittings For The Right Connection

Now you are done with the cutting of your PVC pipes. But this doesn’t complete the whole cutting process. Now, you need to prepare those pipes and fittings for a proper connection. You got the pipe with your desired cutting. But if you will notice its edges carefully, then you will find that the cutting was not smooth. You will see many rough edges.

You can use a proper filer or deburr for this issue. It will help you to remove all extra parts and rough edges. You will get smooth edges. You can also use a utility knife if you don’t have a deburring. Now, after this, dry-fit the pipes and fittings. This is to make sure that the piping is of correct dimensions, and there is no twisting of pipe. For ABS pipes, you should remove ink, oil, and dirt by using some chemical cleaner. Then allow it to dry.

Step 7: Applying The Cement And Primer

Now, if you need to connect two pipes, you need to apply primer on the pipe. It will soften the plastic and work as an adhesive. You can use a dauber to apply primer on the pipe. Now, don’t use the same dauber for the cement also. Use a proper cement that works well with the adhesive. Apply the cement at the end of the pipe. Now you have to be a little fast. When you apply the cement, immediately push the other pipe to form a joint with it. Now hold the two pipes for at least 30 seconds. It will ensure a proper sticking of pipes. You can wipe out extra cement to have a right finishing look on your pipe.

Things You Need To Cut A PVC Pipe

For getting a good cut on a PVC pipe, you should use the best-qualified tools and devices. Otherwise, it will be difficult for you to work with such a big pipe. You should do every task with proper finishing. You cannot use any random and dull tools for it. They won’t give you the desired result. You can always use some better alternatives if you don’t have the devices mentioned below. Let’s have a look at these things that you will need:

Hacksaw or a backsaw
Bench vise or Clamps
A miter saw
Measuring tape
A utility knife or deburring or shop filer
Marker or a carpenter’s pencil
Cement
Appropriate Primer
Ratchet and scissor-type cutter
Safety goggles
Hand Gloves and face mask
Proper Ear protectives

Safety Tips

Eyes: You should protect your eyes while cutting. During the cutting process, you should always use safety goggles or any other eye protection. You can even use a face shield. It is highly recommended while working with PVC pipes. If any dust enters your eyes, you should flush it out from your eyes using clean water. In any unexpected issue, consult a physician.
Skin: After working with the PVC pipe, never do any other work directly. First, wash your hands and face with soap and water. If possible, take a proper bath. Otherwise, there may be some irritations on your skin. This because some PVC pipes are treated chemically. So, be alert to this situation.
Inhalation: While working, you should use a proper filter mask for inhalation. You can also use a NIOSH respirator. It will prevent you from inhaling any hazardous gas or dust particles. If you don’t take proper care of this case, then it may create some respiratory problems. Do the cutting process in a properly ventilated place.

FAQs

1. Can we get PVC pipes with our desired dimensions?

Yes, PVC pipes are available in the market with a variety of dimensions. If you don’t find the needed one, then you can always place a personal order for it because it can be manufactured in any desired length, width, and thickness. You can analyze your need and go for them accordingly.

2. What is the average lifetime of a PVC pipe?

It can be related to the type of PVC pipe that you have selected. Unlike other thermoplastic pipes, these pipes do not undergo oxidation. Their lifetime is more significant than any other kind of pipe because they contain a particular type of stabilizer that prevents its degradation to a great extent.

3. What is the durability of a PVC pipe in the extensive fire?

In such situations, PVC pipes are the best options. You don’t need to worry if you have a PVC pipe. It is a self-extinguisher. It doesn’t need any special fire extinguishers. You will be lucky and wise enough to select this type of pipe for any of the projects.

4. How can we help in sustainable development by using PVC pipes?

There are many studied theories about the impact of PVCs on the environment. They have been compared with other types of materials in recent years. It was found that the most crucial feature of a PVC pipe that helps in sustainable development is cost and performance. You can get better performance by using a PVC pipe that is at a lower cost than other materials.

5. How do the UV rays affect the PVC pipe?

Yes, there is a specific effect of UV rays on PVC pipes. If you expose your pipe to the direct sunlight, you may notice a slight degradation of your pipe. You will notice a thin film of degradation on the surface of the pipe. So, it is better to keep the pipe in a safer place with the right environment and surroundings.

Final Thoughts

Now you have fair knowledge on how to cut a pvc pipe. If you want to make a perfect cut on your PVC pipe, it is better to follow all the above steps in sequential order. You should not skip any one of the steps. Do not try to jumble up the steps and end up making the whole process complex. You have taken the right decision to choose a PVC pipe for your project. Just cut the pipe carefully.

Always use a sharped cutting tool, so that you don’t need to cut it again and again for a smooth surface. A dull tool can ruin your project because it will not cut the pipe as required. You cannot apply regular cutting techniques of metal pipe cutting to a PVC pipe. See and understand all these steps once. Then, if you feel comfortable, you can go on to do it practically. It should not be a difficult task. If you find it difficult, then try it out on a sample PVC surface. This will help you to know all the mistakes that you are committing. You can rectify all of them in your actual project.